PVC Steel Wire Hose Manufacturers

Manufacturing Process of PVC Steel Wire Hose
At Yuyao Safe Pipe Industry Co., Ltd., the process of manufacturing PVC steel wire hoses involves state-of-the-art extrusion technology. 
Material Preparation
The first step in the production of PVC steel wire hoses is preparing the raw materials. The PVC resin, plasticizers, stabilizers, and steel wire are carefully selected to ensure the highest quality. Our research and development center works continuously to improve material formulations to enhance the flexibility, durability, and chemical resistance of the hoses. Yuyao Safe Pipe Industry Co., Ltd. collaborates with leading domestic universities to stay ahead of market demands and incorporate the latest advancements in PVC rubber and plastic products.
Extrusion Process
Once the materials are prepared, they are fed into an extruder, where the PVC resin is melted and blended with the plasticizer to achieve a smooth, homogenous material. The mixture is then forced through a die, which shapes the hose and determines its dimensions, including thickness, diameter, and smoothness. Our advanced extrusion equipment ensures consistent quality, producing hoses that meet both domestic and international standards.
Steel Wire Reinforcement
During the extrusion process, a continuous steel wire is wound around the PVC tube. This steel wire is typically galvanized to prevent corrosion and rust, extending the lifespan of the hose. The steel wire reinforcement is critical for providing the hose with added strength and pressure tolerance. Yuyao Safe Pipe Industry Co., Ltd. uses high-quality galvanized steel wire to ensure maximum durability and resistance to external forces.
Cooling and Setting
After extrusion, the hose undergoes a cooling process where it is rapidly cooled using water or air. This solidifies the material, giving it its final shape while ensuring the hose remains flexible and firm. The cooling process also helps prevent deformation, which is vital for maintaining the hose's strength and shape during use.
Cutting and Final Inspection
After the cooling process, the hose is cut to the required lengths. At this point, we conduct a series of inspections to verify the quality of the product. The hose undergoes rigorous tests to check for uniformity in thickness, pressure tolerance, flexibility, and overall durability. Yuyao Safe Pipe Industry Co., Ltd. ensures that each hose passes a comprehensive quality control process to meet both industry standards and customer expectations.

Types of PVC Steel Wire Hoses
PVC steel wire hoses come in various forms, each designed to meet specific requirements of different industries. At Yuyao Safe Pipe Industry Co., Ltd., we offer a range of hoses that cater to diverse applications:
Clear PVC Steel Wire Hose
Our clear PVC steel wire hoses are designed for applications that require the visibility of the flow inside the hose. These are commonly used in food and beverage industries, pharmaceuticals, and laboratories, where monitoring the fluid is essential for maintaining hygiene and safety standards. The transparency of the hose allows users to observe any potential blockages or changes in flow rate.
Reinforced PVC Steel Wire Hose
For applications that demand a higher level of strength and pressure resistance, Yuyao Safe Pipe Industry Co., Ltd. offers reinforced PVC steel wire hoses. These hoses are built with additional steel wire layers to withstand higher internal and external pressures. These are ideal for industries such as construction, where materials like cement slurry and sandblasting are transported under high-pressure conditions.
Chemical-Resistant PVC Steel Wire Hose
Our chemical-resistant PVC steel wire hoses are designed to handle the transport of harsh chemicals, oils, and other aggressive substances. These hoses are formulated with special additives that increase their chemical resistance, ensuring that they remain intact even when exposed to corrosive materials. This type of hose is used in industries such as chemical processing and agriculture.
Anti-Static PVC Steel Wire Hose
Some of our hoses come with anti-static properties, which are particularly important in industries that handle flammable liquids or powders. These hoses prevent the build-up of static electricity, which could lead to dangerous discharges or sparks. Yuyao Safe Pipe Industry Co., Ltd. designs these hoses with a conductive wire that allows static to dissipate safely, making them essential for sectors like pharmaceuticals and petrochemicals.

Applications of PVC Steel Wire Hose
The versatility of PVC steel wire hoses makes them indispensable across a wide array of industries. Here are some of the primary applications where Yuyao Safe Pipe Industry Co., Ltd.'s hoses are in demand:
Agriculture
PVC steel wire hoses are commonly used in irrigation systems, liquid fertilizer distribution, and pesticide spraying. Their ability to withstand pressure and flexibility makes them ideal for agricultural applications where long lengths of hose are needed to cover large fields and crops. Yuyao Safe Pipe Industry Co., Ltd. supplies agricultural PVC steel wire hoses that are durable and resistant to UV rays and extreme temperatures, ensuring reliable performance.
Construction
In the construction industry, PVC steel wire hoses are often used for conveying cement slurry, sandblasting, and air-powered tools. The strength and pressure resistance provided by the steel wire reinforcement make these hoses suitable for high-stress environments. Yuyao Safe Pipe Industry Co., Ltd. manufactures hoses that are capable of handling the heavy demands of construction sites.
Mining
PVC steel wire hoses are also used extensively in the mining industry, where they are tasked with transporting air, water, and chemicals under harsh conditions. The hoses' resistance to abrasion and high-pressure tolerance makes them ideal for underground and surface mining operations. Yuyao Safe Pipe Industry Co., Ltd. ensures that these hoses meet the toughest standards for safety and performance.
Automotive and Machinery
In automotive and machinery applications, these hoses are used in cooling systems, air intake, and other essential fluid transport roles. Their ability to handle high temperatures and pressures while remaining flexible makes them invaluable in automotive engines and industrial machinery. Yuyao Safe Pipe Industry Co., Ltd. specializes in manufacturing hoses that offer consistent and reliable performance even in extreme conditions.
Oil and Gas
The oil and gas industry relies on PVC steel wire hoses to convey fluids under extremely harsh conditions. These hoses are used for everything from offshore oil rig operations to refinery processes. The steel wire reinforcement ensures that they remain intact under pressure, while the PVC material offers resistance to corrosive oils and gases.

Advantages of PVC Steel Wire Hose
PVC steel wire hoses offer several significant advantages that make them a preferred choice for a variety of industrial applications:
High Pressure Resistance
Thanks to the steel wire reinforcement, PVC steel wire hoses can handle higher internal and external pressures compared to standard PVC hoses. This makes them suitable for high-pressure applications, particularly in construction, mining, and machinery.
Durability
The combination of PVC and galvanized steel wire offers superior resistance to wear, chemicals, UV rays, and temperature extremes. Yuyao Safe Pipe Industry Co., Ltd. ensures that its hoses are manufactured to withstand the most challenging conditions, extending their service life and reducing the need for frequent replacements.
Flexibility
Despite the strong steel reinforcement, our PVC steel wire hoses remain highly flexible, making them easy to handle, install, and transport. This flexibility is an essential feature in industries where hose maneuverability is important, such as in agriculture and automotive applications.
Lightweight and Cost-Effective
PVC steel wire hoses are lighter and more cost-effective compared to hoses made from other materials like metal or rubber. This reduces transportation and installation costs, making them an economical choice for many industries.
Customization
At Yuyao Safe Pipe Industry Co., Ltd., we offer a variety of customization options in terms of length, diameter, reinforcement type, and color. This flexibility allows us to cater to the unique needs of different industries and clients, providing tailored solutions that meet specific operational requirements.